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Continuous Roll Forming Machine With Protective Chain Cover And Hydraulic Flying Shear For Fence Post Profiles

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Continuous Roll Forming Machine With Protective Chain Cover And Hydraulic Flying Shear For Fence Post Profiles

Name: Continuous Roll Forming Machine With Protective Chain Cover And Hydraulic Flying Shear For Fence Post Profiles
Brand: METALIGN
Price: 1 USD

Quality Continuous Roll Forming Machine With Protective Chain Cover And Hydraulic Flying Shear For Fence Post Profiles for sale

Brand Name : METALIGN

Model Number : GFP

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : USD1,000-700,000. Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Roll Former Production Line Featuring Wall Panel Structure And Custom Arc Cutting For Metal Fence Posts

Key words : metal garden fence post roll forming/curved cut roll forming

Profile : Garden fence post

Application : Garden Fencing Posts / Agricultural Fencing / Security Barriers

Material type : PPGI/PPGL/GI/GL Steel Coils

Material thickness : 1.0-1.5mm

Forming speed : 15-20m/min

Main motor power : 5.5Kw

Forming stations : 16

Driving system : Chain

Frame structure : Wall panel

Shaft diameter : 70mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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1. Overview

1.1 Production Line

This roll forming production line targets garden fence post manufacturers serving agricultural, residential, and industrial fencing markets. Its continuous, high-precision chain-driven design with tracked flying shear improves production efficiency and product quality. The line ensures safety and adaptability, meeting diverse customer requirements in global markets.

Continuous Roll Forming Machine With Protective Chain Cover And Hydraulic Flying Shear For Fence Post Profiles

1.2 Profile
The profile is made from galvanized steel sheets 1.0-1.5mm thick, cold roll formed into durable garden fence posts. Featuring a shaped cross-section optimized for strength and aesthetics, the profile offers corrosion resistance and smooth edges due to the tracked curved cutting. It suits outdoor fencing and security applications.
Material: Galvanized Steel / PPGI / Aluminum	Thickness: 1.0-1.5mm
Yield strength: 200 - 350 Mpa	Tensil stress: 200 -350 Mpa

1.3 Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Cutter → Auto Stacker
**
Process: The chain-driven roll former with wall panel design provides stable, precise shaping of galvanized steel fence posts. The flying hydraulic shear’s tracked cutting mold synchronizes with forming speed for smooth, continuous curved cuts, maximizing output quality and efficiency.

1.4 Key Focus
Continuous high-speed production enabled by tracked flying shear technology.
Chain-driven roll former with protective cover ensures operator safety and reduces maintenance.
Custom arc cutting improves product aesthetics and reduces post-processing.
Robust wall panel frame enhances machine stability and forming precision.
Flexible configuration suited for various garden fence post sizes and thicknesses.

2. Technical Parameters

2.1 Decoiler
Structure	Stand type
Working Form	Manual, motorized, or hydraulic
Loading Capacity	3T or 5T, customizable
Inner Diameter	Φ450 – Φ550 mm
Out Diameter	1300 mm
Model	DC

2.2 Optional Upgrade: Decoiler
Faster loading, automatic decoiling, reduced labor, higher efficiency, better safety, smoother feeding, suitable for heavy coils, less downtime.
	Stand structure decoiler, motorized	Hydraulic decoiler

2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller	Adujust the coil feeding width
Pre-cut Broaching Shear	Cut the steel coil before roll forming
Digital Display	See the feeding width directly

2.4 Roll Forming Machine
Working Speed	Around 20 m/min
Structure	Wall panel type. Optional: Cast-iron stands or guide pillar
Driving System	Chain system. Optional: Gearbox
No. of Forming Stations	18 stands
Shaft Diameter	70mm solid shaft
Motor Power	5.5 Kw
Roller Material	45# steel polished and chromed HRC58-62°
Shaft Material	High grade 45# steel polished(CNC lathe)
Steel Coil Material	PPGI or GI
Steel Coil Thickness	0.25-0.8mm

2.5 Optional Upgrade: Cover

Mounted On The Inside: No Cover Required	Solid Cover For Chain	Mesh Safety Cover

2.6 Cutter
Common Power Type	Hydraulic. Optional: motor type.
Hydraulic Power	4-5.5Kw, customizable
Blade Material	Cr12 Mov
Hardness	With quenched treatment HRC 58 – 62°

2.7 Product Collection
Solution 1	Run-out table	Solution 2	Auto stacker
Power Type	Non-powered, mainly manual handling	Power Type	Motorized, 3Kw
Dimension	Length 4m, customizable	Dimension	Length 4m-6m, customizable

2.8 PLC Control Cabinet
PLC Brand	Delta, customizable	Power Supply	380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand	Omron, customizable	Language	Chinese + English, Spanish, French, Russian, etc
Touch Screen	MCGS, customizable	Operation type	Manual /auto two-type switch
Hanging Arm Type	Saving Space	Standing Type	greater component integration and flexible positioning
Hanging-Arm Control Box		Standing Control Box

2.9 Hydraulic Power Unit (HPU)
Motor Power	5.5Kw
Oil Required	N32 or N46 hydraulic oil is available
Design	The hydraulic station has a fan cooling system
Optional	It can be installed on or inside the roll former to save space

2.10 Analysis
Decoiler	Controls material feeding; suitable for 1.0-1.5mm steel
	cost-effective for medium volume
	Manual hydraulic control improves operator handling and reduces setup time
Guiding System	Ensures precise steel strip alignment; reduces material waste and forming defects
Roll Former	Chain driven for stable, durable transmission
	Wall panel frame enhances rigidity and forming accuracy
	Chain cover improves safety and protects drive components
Flying Hydraulic Shear	Enables continuous cutting without stopping production
	Tracked arc cutting mold synchronizes with forming speed for smooth edges
Out Table	Organizes finished profiles for downstream handling
	Provides stable support preventing damage during unloading
Out Table	Collects the finished ridge cap after cutting
	Simple design for manual handling and packaging

3. Production Line Components

Component	Quantity
Decoiler	1 set
Roll Former	1 set
Hydraulic Cutter	1 set
Out Table	2 sets
PLC Cabinet	1 set
Hydraulic Station	1 set

4. Customization Options

We offer customized solutions for this fence post profile including adjustable forming stations to accommodate different widths and thicknesses (1.0-1.5mm), optional chain drive upgrades, tailored tracked flying shear molds for unique cut shapes, and integration of additional punching or embossing stations to meet client-specific design needs.

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