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High Grade 45 Hydraulic Cutter Roll Former With Safety Chain Cover For Lock Channel Production

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High Grade 45 Hydraulic Cutter Roll Former With Safety Chain Cover For Lock Channel Production

Name: High Grade 45 Hydraulic Cutter Roll Former With Safety Chain Cover For Lock Channel Production
Brand: METALIGN
Price: 1 USD

Quality High Grade 45 Hydraulic Cutter Roll Former With Safety Chain Cover For Lock Channel Production for sale

Brand Name : METALIGN

Model Number : LC

Certification : CE,ISO,etc

Place of Origin : CHINA

MOQ : 1 set

Price : USD1,000-700,000. Based on customization.

Payment Terms : L/C,T/T

Supply Ability : 30 sets per month

Delivery Time : 30 days

Packaging Details : Industrial plastic film wrapping, secured with steel wire.

Product name : Gantry Structure Chain Driven Roll Forming Machine For Embossed Greenhouse Lock Channel

Key words : greenhouse lock channel roll forming/metal lock channel production

Profile : Greenhouse lock channel

Application : Greenhouse Plastic Film Fixing / Agricultural Greenhouse Construction / Plastic Cover Securing

Material type : PPGI/PPGL/GI/GL Steel Coils

Material thickness : 1.0-1.2mm

Forming speed : 15-20m/min

Main motor power : 5.5Kw

Forming stations : 16

Driving system : Chain

Frame structure : Cast iron

Shaft diameter : 70mm

Machine condition : Brand new

Shaft material : #45 steel quenched 55-60℃

Roller material : High grade #45 steel , surface with hard chrome

Display language : English/Spanish/Russian/French,etc, customizable

Control technique : PLC+Touch Screen

Delivery time : 30 days

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1. Overview

1.1 Production Line

This production line targets greenhouse manufacturers and agricultural suppliers needing lock channel profiles with embossed friction dots. It offers efficient cold roll forming combined with embossing, delivering high precision, enhanced product functionality, and safety features. Suitable for medium-scale production with reliable operation and easy maintenance.

1.2 Profile
The lock channel profile is made from galvanized or cold-rolled steel, typically 1.0mm thick. It features a U-shaped cross-section with embossed friction dots on the surface to secure greenhouse plastic films. The design improves membrane grip, ensuring durability and stability in agricultural greenhouse applications.
Material: Galvanized Steel / PPGI / Aluminum	Thickness: 1.0 mm
Yield strength: 200 - 350 Mpa	Tensil stress: 200 -350 Mpa

1.3 Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Embossing Roller → Roll Former → Hydraulic Cutter → Run-out Table

Process: This line integrates embossing and roll forming into a single step, enhancing friction for greenhouse film locking. The gantry-structured roll former ensures precision and stability. Chain-driven transmission with protective cover guarantees safety and durability. Hydraulic cutting delivers clean, accurate profile lengths.

1.4 Key Focus
Gantry structure roll former ensures high precision and mechanical rigidity.
Chain drive system with safety cover protects operators and prolongs chain life.
Integrated embossing roller increases friction for superior film securing.
Hydraulic cutter provides smooth, precise cuts adaptable to various lengths.
Compact, efficient design ideal for medium-scale greenhouse lock channel production.

2. Technical Parameters

2.1 Decoiler
Structure	Stand type
Working Form	Manual, motorized, or hydraulic
Loading Capacity	3T or 5T, customizable
Inner Diameter	Φ450 – Φ550 mm
Out Diameter	1300 mm
Model	DC

2.2 Optional Upgrade: Decoiler
Faster loading, automatic decoiling, reduced labor, higher efficiency, better safety, smoother feeding, suitable for heavy coils, less downtime.
	Stand structure decoiler, motorized	Hydraulic decoiler

2.3 Guiding Device With Pre-Cut Broaching Shear
Guiding Roller	Adujust the coil feeding width
Pre-cut Broaching Shear	Cut the steel coil before roll forming
Digital Display	See the feeding width directly

2.4 Roll Forming Machine
Working Speed	Around 20 m/min
Structure	Cast-iron stands or guide pillar
Driving System	Chain system. Optional: Gearbox
No. of Forming Stations	18 stands
Shaft Diameter	70mm solid shaft
Motor Power	5.5 Kw
Roller Material	45# steel polished and chromed HRC58-62°
Shaft Material	High grade 45# steel polished(CNC lathe)
Steel Coil Material	PPGI or GI
Steel Coil Thickness	0.25-0.8mm

2.5 Optional Upgrade: Cover

Mounted On The Inside: No Cover Required	Solid Cover For Chain	Mesh Safety Cover

2.6 Cutter
Common Power Type	Hydraulic. Optional: motor type.
Hydraulic Power	4-5.5Kw, customizable
Blade Material	Cr12 Mov
Hardness	With quenched treatment HRC 58 – 62°

2.7 Product Collection
Solution 1	Run-out table	Solution 2	Auto stacker
Power Type	Non-powered, mainly manual handling	Power Type	Motorized, 3Kw
Dimension	Length 4m, customizable	Dimension	Length 4m-6m, customizable

2.8 PLC Control Cabinet
PLC Brand	Delta, customizable	Power Supply	380v, 50HZ, 3Phase (It depends on customer requirement)
Encoder Brand	Omron, customizable	Language	Chinese + English, Spanish, French, Russian, etc
Touch Screen	MCGS, customizable	Operation type	Manual /auto two-type switch
Hanging Arm Type	Saving Space	Standing Type	greater component integration and flexible positioning
Hanging-Arm Control Box		Standing Control Box

2.9 Hydraulic Power Unit (HPU)
Motor Power	5.5Kw
Oil Required	N32 or N46 hydraulic oil is available
Design	The hydraulic station has a fan cooling system
Optional	It can be installed on or inside the roll former to save space

2.10 Analysis
Hydraulic Decoiler	Uncoils steel coil up to 5 tons safely
	Hydraulic operation lowers initial cost
Guiding Device	Ensures steel strip precise alignment
	Prevents material deviation during embossing
Roll Former	Gantry structure ensures frame rigidity and precision
	Chain drive with protective cover for safety
	Embossing roller integrates friction dots forming
Hydraulic Cutter	Provides clean, precise cutting of profiles
	Adjustable length for customer-specific sizes
Out Table	Supports finished profiles to avoid deformation
	Facilitates smooth manual or automated unloading
	Simple design for manual handling and packaging

3. Production Line Components

Component	Quantity
Decoiler	1 set
Roll Former	1 set
Hydraulic Cutter	1 set
Out Table	2 sets
PLC Cabinet	1 set
Hydraulic Station	1 set

4. Customization Options

We offer customized configurations for this lock channel line, including adjustable embossing roller patterns and depths to optimize friction dots. Chain drive settings can be tailored for production speed and maintenance ease. Hydraulic cutter length and cut modes are customizable for specific client requirements. Control system integration is flexible to support automation needs.

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